View Full Version : Flat tappet and (factory) roller cam interchange possibilites- the ANSWERS
Damon 01-07-2004, 05:46:00 PM OK, I teased you a little. Haven't done it yet. I am ripping apart 2 motors tonight- an early (86-down) with typical flat tappet cam and a late model 87-up with a factory roller cam and doing a complete compare-and-contrast. I'm doing it with an eye towards "what swaps and what doesn't." The kinda stuff that we low buck hotrodders really want to know.
I've found the information to be scattered about here and there, and a lot of "internet wisdom" to be just plain wrong or conflicting.
The REAL answers to follow later tonight after I break out my stright edge, machinist's rule and calipers...
Todd80Z28 01-07-2004, 06:56:00 PM What are you looking for? Several of the early rollers (e.g. late 80s TPI cams) vary so little in spec from the factory flat tappets of the day (e.g. the L69 cam) that they'll likely look near identical. It wasn't until LT1 in '92 that GM actually started wising up to putting the roller on the tip of that lifter to good use. http://www.nastyz28.com/ubb/smile.gif
I can't speak to the metallurgy, though. They probably ought to be different, but knowing GM, they might not be.
Todd
1978LT 01-07-2004, 07:19:00 PM Even the '92 and up LT1 didn't have all that impressive lift, around .450-.460 I think. The LS1 got some badass lift. Only thing that sucks about the factory EFI stuff is that most if not all of them didn't have the fuel pump lobe. The HOT cam and a few other factory offerings do have them. I understand that if you grind the ears off the factory thrustplate you can use it and a late model timing set for use in an early model block, just use a thrust button. Then you need the melonized distributor gear. After that, just figure out what to do for lifters. I think most factory cams are billet, not sure if all of them are, but some.
[This message has been edited by 1978LT (edited January 07, 2004).]
Damon 01-07-2004, 09:32:00 PM Many people want to shove a factory roller cam (including the popular "Hot" cam and other higher performance factory offerings) into an early block for obvious reasons or a flat tappet cam into a later model block for low cost and simplicity.
Anyways, here's the poop for what it's worth:
1. Cam bearings are exactly the same and you can physically shove either cam into either block type.
2. Front end of the block where the snout of the cam sticks out is machined basically the same (no offset difference at all) but the roller cam block has two bolt holes drilled way out on either side of the cam to bolt on the factory roller cam "retaining plate" that fits between the block and the top timing gear.
3. The factory roller cam is notched or "necked down" on the front 5/32" of it's length so that it slides THROUGH the factory retaining plate and has a "shoulder" for the retainign plate to push against to retain it from walking out the front of the block. The snout of the roler cam is also ever so slightly longer overall than a flat tappet in that area becuase it's gotta slide THROUGH the rather thick (1/8") retaining plate and still have just a smidge of length left to fit snugly into it's receiver on the back of the timing gear.
4. The roller cam top timing gear also has a different amount of "offset" to it to compensate for the longer cam snout and the thickness of the retining plate, but keep the chain itself in the same location as a flat tappet cam.
5. The BOLT PATTERN and DOWEL LOCATION on the snout of the roller cam/top timing gear is smaller in diameter than that of a flat tappet cam. THIS IS THE MAIN REASON WHY YOU MUST USE A ROLLER CAM TYPE TIMING CHAIN WITH A FACTORY ROLLER CAM. You can't physically bolt the gear to the front of the cam if you've got the wrong type of timing chain.
6. The lifter bores on a LATE model roller block will accept both flat tappet and factory roller lifters- the oil feed holes to the lifters are in exactly the same location. Flat tappet lifters in a roller block will look a little funny sitting way down in their bores, but they'll work perfectly.
7. The lifter bores on an EARLY block won't take the taller factory roller lifters for several reasons. First, they are not tall enough. The factory "dog bone" retainers will be way too far down on the body of the lifter and they'll get chewed up for sure. Second, there's no way to mount the factory "spider" in the lifter valley to hold them down.
8. The original 1987 L-98 cam DOES have a fuel pump eccentric ground into the cam so you could use a mechanical block-mounted fuel pump on it if you got hold of an appropriate SBC fuel pump pushrod. Later model cams or performance factory replacement cams? No idea of they have an eccentric to drive a fuel pump or not.
Interchange possibilities....
Flat tappet cam in a roller cam block? Easy. Shove the cam in, leave off the factory retaining plate, use a standard flat tappet cam timing chain, drop the flat tappet lifters in the bores, get the right length pushrods and away you go.
Roller lifter in an early block? More difficult. Shove in the cam, install the factory retaining plate (with the "ears" machined off- just use it as a spacer), install factory roller cam timing chain, install cam button (to keep cam from walking forward now that the retaining plate no longer "retains" the cam), and use aftermarket roller lifters, retainers/anit-rotators, and appropriate length pushrods.
[This message has been edited by Damon (edited January 07, 2004).]
Dirt Reynolds 01-07-2004, 10:47:00 PM Surprisingly, the 1988-89 L98 350 and 305 TPI with manual 5-speed transmission got the longest duration cams of any small block roller cam engine right up to the LS6. At 207/213 @.050", those 2 years - and only for the two listed engines - had this cam. In 1990, GM 'tamed' it down some. The LT4 is 203/210; the LT1 201/208. Even the LS1 had a smaller grind in terms of duration. Lift is another matter; the 'big' TPI cam had .415"/.435" lift with stock rockers. The LT1/4 engines had more lift, and the LS1/6 had the most lift thanks in large part to the use of a roller-fulcrum 1.7 rocker arm.
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1977 Z/28 'Silver Bullet' (http://www.geocities.com/dirt_reynolds77/index.html)
12.15 @ 110.52 1.68 60'
413" small-block, Vortec heads, TH400, 4:10's
1989 GTA L98
Daily driver
AJ_72 01-07-2004, 11:22:00 PM Here's a list of 3rd gen F-body cams. (The 1987 LM1 305 cam has a typo. It's not 291* on the intake valve, it's 201*)
http://www.freepixhosting.com/uploadedfiles/Camshaft%20Data.GIF
Here's one of nearly all LT1 and LT4 cams. I say "nearly" because there is one I know of that isn't listed on this chart.
It was a 1997 cam that was 203*/208*, .450"/.460", 116* lobe seperation.
http://www.freepixhosting.com/uploadedfiles/LT1Cam%20Specs.GIF
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350CID, Vortec 062 heads, Magnum 280, Performer Intake, Holley 650 DP, 3.42 rear w/ Auburn posi, 2600 Stall/TC
"So what if you have more horsepower per liter. I have more horsepower per car!!"
patgizz 01-07-2004, 11:46:00 PM i have a new factory roller cam from i think a vortec truck, it is .431/.451, duration 196/206 w/ a 109* centerline
its definitely billet. i'm putting it in a '95 pickup block. it had a flat tappet cam stock but is drilled for the thrust plate and lifter spider.
probably the cheapest alternative is to start with a late model roller block.
1978LT 01-08-2004, 04:36:00 AM <font face="Arial,Verdana" size="2">Originally posted by patgizz:
i have a new factory roller cam from i think a vortec truck, it is .431/.451, duration 196/206 w/ a 109* centerline
its definitely billet. i'm putting it in a '95 pickup block. it had a flat tappet cam stock but is drilled for the thrust plate and lifter spider.
probably the cheapest alternative is to start with a late model roller block.</font>
You might be surprised. That cam in the 350 MPFI crate engine is rated at 350 hp and 400 torque.
1978LT 01-08-2004, 04:41:00 AM <font face="Arial,Verdana" size="2">Originally posted by Damon:
7. The lifter bores on an EARLY block won't take the taller factory roller lifters for several reasons. First, they are not tall enough. The factory "dog bone" retainers will be way too far down on the body of the lifter and they'll get chewed up for sure. Second, there's no way to mount the factory "spider" in the lifter valley to hold them down.
[This message has been edited by Damon (edited January 07, 2004).]</font>
Hmmm, interesting! So that guy selling instructions on Ebay on how to use the late model lifters in an early model block is basically full of sh*t! We beat this around a few months ago here http://www.nastyz28.com/ubb/Forum5/HTML/007611.html
danbrennan 01-08-2004, 08:09:00 AM Interesting, only a 111 deg LSA on my Impala SS. That might explain some of the higher RPM power, I had wondered about that.
Patgizz, did you have to drill your block for the thrust plate and lifter retainer, or did it come that way from the factory?
Todd80Z28 01-08-2004, 09:10:00 AM <font face="Arial,Verdana" size="2">Even the '92 and up LT1 didn't have all that impressive lift, around .450-.460 I think. The LS1 got some badass lift.</font>Not really. All three cams (even though the LS1 is a completely different animal) have about the same lobe lift. LT1 got 1.5 rockers, LT4 got 1.6 rockers, and LS1 got 1.7. Considering this, the cams are near identical (compare the LT1 and LT4 from above, and you'll see what I mean).
I nearly bought an '89 Formula 5.0 brand new "back in the day." You could tell there was something "special" about those motors. With the dual cat package, I think they were a tad underrated at 225hp.
Todd
1978LT 01-08-2004, 06:02:00 PM Wonder why you dont see 1.7 rockers for regular sbc's too much but the LS1 got them from the factory? And Crane makes a 1.8 kit!
Yeah I forgot the LT1 got 1.6's. That would put lift with a 1.5 rocker around .430 ish.
AJ_72 01-08-2004, 06:50:00 PM <font face="Arial,Verdana" size="2">Originally posted by 1978LT:
Yeah I forgot the LT1 got 1.6's. That would put lift with a 1.5 rocker around .430 ish.</font>
The LT4 got 1.6 rockers.
The LT1 still got 1.5 rockers, right?
1978LT 01-08-2004, 07:08:00 PM Yeah you are right, I was reading too fast lol.
Damon 01-09-2004, 11:06:00 AM <font face="Arial,Verdana" size="2">Hmmm, interesting! So that guy selling instructions on Ebay on how to use the late model lifters in an early model block is basically full of sh*t! We beat this around a few months ago here http://www.nastyz28.com/ubb/Forum5/HTML/007611.html </font>
Anything's possible, I suppose, but if you think you're just gonna drop them in and they'll work, it ain't gonna happen.
1978LT 01-09-2004, 12:50:00 PM <font face="Arial,Verdana" size="2">Originally posted by Damon:
Anything's possible, I suppose, but if you think you're just gonna drop them in and they'll work, it ain't gonna happen.</font>
Yeah, if the lifter bores are too short and the lifter would push up on the dog bones, I just dont see it happening.
patgizz 01-09-2004, 05:57:00 PM i have to pull my block out again and put all the roller stuff in, but it had the flats machined for the spider and retainer to bolt on for sure, i think it had the holes in it but wont know for sure till i take it back out and stuff.
danbrennan 01-11-2004, 02:09:00 PM <font face="Arial,Verdana" size="2">Originally posted by patgizz:
i have to pull my block out again and put all the roller stuff in, but it had the flats machined for the spider and retainer to bolt on for sure, i think it had the holes in it but wont know for sure till i take it back out and stuff.</font>
Thanks, interesting, I was thinking my '88 Blazer block didn't have the flats machined. And I didn't know to look for the retaining plate holes. Wish I had taken pictures when it was apart. I was thinking I might use my '88 Blazer's motor for a performance build up some time, but maybe the later '90s blocks are a better starting point, if they have some additional machine work done.
Dirt Reynolds 01-11-2004, 08:12:00 PM Those last two cams in the LT1/LT4 chart are definitely not OEM production cams. The factory did not put a 210/220 or a 220/230 cam in the LT1 or LT4. The LT4 HOT cam is even smaller that that last cam - I wonder why they were included in that list.
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1977 Z/28 'Silver Bullet' (http://www.geocities.com/dirt_reynolds77/index.html)
12.15 @ 110.52 1.68 60'
413" small-block, Vortec heads, TH400, 4:10's
1989 GTA L98
Daily driver
1978LT 01-11-2004, 11:49:00 PM <font face="Arial,Verdana" size="2">Originally posted by Dirt Reynolds:
Those last two cams in the LT1/LT4 chart are definitely not OEM production cams. The factory did not put a 210/220 or a 220/230 cam in the LT1 or LT4. The LT4 HOT cam is even smaller that that last cam - I wonder why they were included in that list.
</font>
GM has a few flat tappet Crane cams repackaged in their GMPP catalog. I wonder if they are Crane cams also?
[This message has been edited by 1978LT (edited January 12, 2004).]
Damon 01-12-2004, 07:49:00 PM I saw that, too. I think they are probably factory "off-road" performance cams if I had to take a wild guess.
1bad240z 01-11-2005, 10:46:00 PM ok what if you want to put an old style solid roller cam in a new style roller block? im doing it know and having trouble with the lifters, im using spring loaded lifters, not vertical bars
Damon 01-12-2005, 12:17:00 PM WOW! Back from the dead! For a minute there I thought I had been "sleep posting" again.
An aftermarket old-style solid roller cam in a late model block, eh? SHOULD work but I'm not picturing your lifter problem in my head (I don't do roller cams in my motors unless they are late model engines already set up for them).
If I had to guess I'd say you are having an issue becuase the lifter bores in a late model block are much taller, overall, than in an earlier block becuase factory roller lifters are much taller than the earlier flat tappet lifters.
Am I close on this?
[This message has been edited by Damon (edited January 12, 2005).]
Dirt Reynolds 01-12-2005, 04:20:00 PM <font face="Arial,Verdana" size="2">Originally posted by Damon:
WOW! Back from the dead! For a minute there I thought I had been "sleep posting" again.
</font>
No kidding. I was wondering how I could have missed a 2-page topic like this when I check the forums a couple times each day.
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'Silver Bullet' 1977 Z-28 413" SB
11.73 @ 115.10 on drag radials
Old Vortec combo:
12.15 @ 110.52
1bad240z 01-12-2005, 08:12:00 PM yep i found out you can use the older cam in a new style roller block but the lifter bores are taller and you can buy vertical bar lifter that is .300 taller, and i have spring loaded lifters now and they will not work, thanks for the help
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