Second Generation Camaro Owners Group - Camaro Exhaust System Information & Restoration

The exhaust system is comprised of exhaust manifolds, head pipes, exhaust pipes, tail pipes, mufflers, resonators, catalytic converters and associated emissions equipment.

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log style exhaust manifold with AIR tubes full dual exhaust pipes heading back to transverse muffler

Exhaust System General Information
The exhaust system is designed to be cheap to build, keep the car quiet and be durable. Two pipe diameters were used. Typically exhaust pipe diameter was 2". High Performance applications got 2.25" pipe.

Typical configurations:

Pre 1975 - 6 cylinder - single exhaust Pre 1975 - 8 cylinder, single exhaust Pre 1975, dual exhaust
1975+ 6 cylinder exhaust 1975+ 8 cylinder exhaust (dual tail pipes) 1975+ High Performance Exhaust system (single, but with dual resonators)

Note on above:
The above diagrams are taken from a NAPA exhaust catalog. They look like a duplicate of what's in the GM parts book, except with aftermarket part #'s assigned to the pipe sections.

Exhaust Manifolds
All Camaros used cast iron (log type) exhaust manifolds. They're designed to be durable, quiet and allow for easy access to the engine. They are not optimized for performance.

Exhaust manifold usage is identified in the specific engine sections.

Head Pipes & Exhaust pipes
These pipes connect the exhaust manifolds to the muffler, or catalytic converter. Non-Performance cars would join both sides of the engine to a single pipe and head back to the muffler. Performance cars had dual pipes heading back to a single, dual chamber muffler.

Tail Pipes
These are what you see peeking out of the back of the car. 6 cylinder cars and typical low performance V8's had a single tailpipe. Late 70's V8's and performance oriented models had 2 tail pipes exiting from both sides of the back of the car.

Mufflers
Nearly all mufflers were transverse type, tucked sideways between the rear axle and front of the gas tank. They're designed to keep the car quiet.

Resonators
Technically not a muffler, these were used on the 1977 - 1981 Z28's. The Z28 got a pair of resonators (fed from a single catalytic converter) and had individual tail pipes. The resonators were hung under the rear seats and helped free up some power and gave the car an aggressive exhaust note.

Catalytic Converters
The catalytic converter was introduced on the Camaro in 1975. As such, no Camaro after 1975 had "dual exhaust". Everything had to go through a single cat, and in most cases then went to a single pipe back to the muffler.

Emissions Equipment
ALL Camaros had "emissions equipment" of some sort on it. Since it's designed to reduce exhaust gas emissions, it's mentioned here, but due to the complexity of these systems, and the fact they inter-relate to various other systems, they are discussed in a separate section.

From an exhaust system standpoint, the major emissions systems are the Catalytic Converter and the A.I.R. pump (aka smog pump).

Exhaust System Restoration

This can go several different ways. I'll elaborate on all of them at some point. This section will be geared mainly to the guy that absolutely has to have the correct part # on his tail pipes.

Some people don't mind going to napa and buying the cheapest muffler and tailpipe on the shelf. That's economical, will get the car servicable, and often times the pipes are still coming from the original source. $20 bux and you're back on the road in good shape.

Some people dump all the regular stuff into the trashcan and put headers and a performance related exhaust system on the car. That's discussed elsewhere on the site.

Some people want 100% correct.
You'll need to check the original number information in the section above, and contact one of the companies (mentioned elsewhere) who sell 100% excellent and accurate exhaust systems.

My 80Z's exhaust system
My 80Z. Aftermarket stock tail pipes connected to high flow generic mufflers, custom bent exhaust pipes to headers.

Other stuff to keep in mind:
Noise.
Legal aspects.
Working on the exhaust can be a major PITA. In most cases, the exhaust system will rust to heck and need to be cut off with a sawzall.


Last updated: 10/20/2011
Author: MadMike Maciolek

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